Dye compound and photoelectric component using the same

ABSTRACT

The present invention relates to a dye compound represented by the following formula (I), or a salt thereof: 
     
       
         
         
             
             
         
       
     
     wherein R 1 , R 2 , R 3 , R 4 , D 1 , D 2 , B, and n are defined the same as the specification, and also relates to a photoelectric component using the same. The dye compound of the present invention is suitable for Dye-Sensitized Solar Cell (DSSC). Hence, the photoelectric characteristics of the DSSC can be improved by using the dye compound of the present invention.

BACKGROUND OF THE INVENTION

This application is a divisional application of pending U.S. patent application Ser. No. 12/320,232, filed Jan. 22, 2009 (of which the entire disclosure of the pending, prior application is hereby incorporated by reference).

1. Field of the Invention

The present invention relates to a dye compound and a photoelectric component using the same and, more particularly, to a dye compound, which is used for the dye-sensitized solar cell (DSSC), and a photoelectric component using the same.

2. Description of Related Art

With the development of industrial technology, the serious problems that the whole world is facing today are the energy crisis and the environmental pollution. In order to solve the global energy crisis and to reduce the environmental pollution, one of the effective means is the solar cell, which can convert the solar energy into the electricity. Since the dye-sensitized solar cell has the advantages of low manufacturing cost, large-scale production, great flexibility, light transmittance, and being capable of use in the buildings, the application of the dye-sensitized solar cell becomes more and more attractive.

Currently, Grätzel et al. have disclosed a series of literatures, for example, O'Regan, B.; Grätzel, M. Nature 1991, 353, 737, which shows the practicability of the dye-sensitized solar cell. The general structure of the dye-sensitized solar cell comprises an anode, a cathode, a nano-porous titanium dioxide layer, a dye, and electrolyte, wherein the dye plays a critical role in the conversion efficiency of the dye-sensitized solar cell. The dye suitable for the dye-sensitized solar cell must have characteristics in broad absorption spectrum, high molar absorption coefficient, thermal stability, and light stability.

The ruthenium complexes are the sensitized dyes with the higher conversion efficiency nowadays. However, the manufacturing cost of the ruthenium complexes is high, and there may be problems of short supply when the ruthenium complexes are used widely. The organic sensitizers for the dye-sensitized solar cell have advantages of high molar absorption coefficient. Besides, it is possible to produce various organic sensitizers through molecular design. Hence, dye-sensitized solar cells with different colors can be manufactured to improve the application flexibility of the dye-sensitized solar cells. In addition, it is also possible to change the color of the dye-sensitized solar cell to match with the color of objects. Currently, dye derivatives, such as coumarin (Hara, K.; Sayama, K.; Arakawa, H.; Ohga, Y.; Shinpo, A.; Sug, S. Chem. Commun. 2001, 569), indoline (Horiuchi, T.; Miura, H.; Sumioka, K.; Uchida, S. J. Am. Chem. Soc. 2004, 126, 12218), and merocyanine (Otaka, H.; Kira, M.; Yano, K.; Ito, S.; Mitekura, H.; Kawata, T.; Matsui, F. J Photochem.Photobiol. A: Chem. 2004, 164, 67), have already applied in the manufacture of dye-sensitized solar cells.

However, the process for synthesis of sensitized dyes is very complicated, and it is difficult to control the synthesis condition of sensitized dyes.

The dyes for the dye-sensitized solar cell influence the conversion efficiency critically. Hence, it is desirable to provide a dye compound, which can improve the conversion efficiency of the dye-sensitized solar cell. In addition, it is also important to simplify the method for synthesis of dye compounds, in order to reduce the cost of manufacturing dye-sensitized solar cells.

SUMMARY OF THE INVENTION

The object of the present invention is to provide a novel dye compound, which is suitable for a dye-sensitized solar cell. In addition, the dye compound of the present invention has high molar absorption coefficient, so that it is possible to improve the photoelectric conversion efficiency of a dye-sensitized solar cell by the dye compound of the present invention.

Another object of the present invention is to provide a simple method for synthesis of a dye compound, wherein the synthesis steps of the dye compound is less, the process is easy to control, and the cost of synthesis is lower.

Furthermore, another object of the present invention is to provide a dye-sensitized solar cell, which shows higher photoelectric conversion efficiency.

Hence, the present invention provides a dye compound represented by the following formula (I), or a salt thereof:

wherein, R₁, R₂, R₃, and R₄ are each independently H, C₁˜C₁₂ alkyl, C₁=-C₁₂ alkoxy, or a halogen, and n is 1, 2, or 3; D₁, and D₂ are each independently C₁˜C₁₂ alkyl,

or D₁, D₂,

and N bond together to form

(i.e. C₄˜C₆ cycloheteroalkylene), wherein R₅, R₆, R₇, R₈, R₁₀, R₁₁, R₁₃, and R₁₄ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, amino, or halogen, and R₉, R₁₂, and R₁₅ are each independently H, or C₁˜C₁₂ alkyl;

B is

wherein R₁₆, R₁₇, and R₁₈ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, or halogen, R₁₉, R₂₀, R₂₁, and R₂₂ are each independently H, or C₁˜C₁₂ alkyl, and Z is O, S, or Se.

In the above formula (I), R₁, R₂, R₃, and R₄ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, or halogen, and n is 1, 2, or 3. Preferably, R₁, R₂, R₃, and R₄ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, or halogen, and n is 1, or 2. More preferably, R₁, R₂, R₃, and R₄ are each independently H, C₁˜C₁₂ alkyl, or C₁˜C₁₂ alkoxy, and n is 1, or 2. Still more preferably, R₁, R₂, R₃, and R₄ are each independently H, C₁˜C₁₂ alkyl, or C₁˜C₁₂ alkoxy, and n is 1. Mort preferably, R₁, R₂, R₃, and R₄ are each independently H, or C₁˜C₁₂ alkyl, and n is 1.

In the above formula (I), D₁, and D₂ are each independently C₁˜C₁₂ alkyl,

or D₁, D₂, and N bond together to form

(i.e. C₄˜C₆ cycloheteroalkylene), wherein R₅, R₆, R₇, R₈, R₁₀, R₁₁, R₁₃, and R₁₄ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, amino, or halogen, and R₉, R₁₂, and R₁₅ are each independently H, or C₁˜C₁₂ alkyl. Preferably, D₁, and D₂ are each independently C₁˜C₁₂ alkyl,

wherein R₅, R₆, R₇, and R₈ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, amino, or halogen, and R₉, is H, or C₁˜C₁₂ alkyl. More preferably, D₁, and D₂ are each independently C₁˜C₁₂ alkyl,

wherein R₅, R₆, R₇, and R₈ are each independently H, C₁˜C₁₂ alkyl, or C₁˜C₁₂ alkoxy, and R₉, is H, or C₁˜C₁₂ alkyl. Most preferably, D₁, and D₂ are each independently C₁˜C₁₂ alkyl,

wherein R₅, R₆, R₇, R₈, and R₉ are each independently H, or C₁˜C₁₂ alkyl.

In addition, according to one embodiment of the present invention, in the above formula (I), D₁, and D₂ are each independently C₁˜C₁₂ alkyl, or

wherein R₅, R₆, and R₇ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, amino, or halogen. Preferably, in D₁, and D₂, R₅, R₆, and R₇ are each independently H, C₁˜C₁₂ alkyl, or C₁˜C₁₂ alkoxy. Most preferably, in D₁, and D₂, R₅, R₆, and R₇ are each independently H, or C₁˜C₁₂ alkyl.

In the above formula (I), B may be

wherein R₁₆, R₁₇, and R₁₈ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, or halogen, R₁₉, R₂₀, R₂₁, and R₂₂ are each independently H, or C₁˜C₁₂ alkyl, and Z is O, S, or Se.

Preferably, B is

wherein R₁₆ is H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, or halogen, R₁₉, and R₂₂ are each independently H, or C₁˜C₁₂ alkyl, and Z is O, S, or Se. More preferably, B is

wherein R₁₆ is H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, or halogen, R₁₉, and R₂₂ are each independently H, or C₁˜C₁₂ alkyl, and Z is S. Most preferably, B is

wherein R₁₆, R₁₉, and R₂₂ are each independently H, or C₁˜C₁₂ alkyl, and Z is S.

In addition, according to one embodiment of the present invention, in the above formula (I), B may be

wherein R₁₆ is H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, or halogen, R₁₉ is H, or C₁˜C₁₂ alkyl, and Z is O, S, or Se. Preferably, B is

wherein R₁₆ is H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, or halogen, R₁₉ is H, or C₁˜C₁₂ alkyl, and Z is S. More preferably, B is

wherein R₁₆ is H, C₁˜C₁₂ alkyl, or C₁˜C₁₂ alkoxy, R₁₉ is H, or C₁˜C₁₂ alkyl, and Z is S. Still more preferably, B is

wherein R₁₆ and R₁₉ are each independently H, or C₁˜C₁₂ alkyl, and Z is S. Most preferably, B is

wherein R₁₆ and R₁₉ are H, and Z is S.

The specific examples of the dye compound represented by the above formula (I) are:

In the present invention, the molecule of the dye compound is presented in form of free acid. However, the actual form of the dye compound of the present invention may be salt, and more likely, may be alkaline metal salt or quaternary ammonium salt.

In addition, the aforementioned dye compound is used as a dye compound for a dye-sensitized solar cell.

Furthermore, the present invention also provides a dye-sensitized solar cell, which comprises the aforementioned dye compound. The dye-sensitized solar cell of the present invention comprises: a photoanode comprising the aforementioned dye compound; a cathode; and an electrolyte layer disposed between the photoanode and the cathode.

In the dye-sensitized solar cell of the present invention, the photoanode comprises: a transparent substrate, a transparent conductive layer, a porous semiconductive layer, and a dye compound; wherein the dye compound is the aforementioned dye compound.

In the dye-sensitized solar cell of the present invention, the material of the transparent substrate is not particularly limited, as long as the material of the substrate is a transparent material. Preferably, the material of the transparent substrate has good moisture resistance, solvent resistance and weather resistance. Thus, the dye-sensitized solar cell can resist moisture or gas from outsides by the transparent substrate. The specific examples of the transparent substrate include, but are not limited to, transparent inorganic substrates, such as quartz and glass; transparent plastic substrates, such as poly(ethylene terephthalate) (PET), poly(ethylene 2,6-naphthalate) (PEN), polycarbonate (PC), polyethylene (PE), polypropylene (PP), and polyimide (PI). Additionally, the thickness of the transparent substrate is not particularly limited, and can be modified according to the transmittance and the demands for the properties of the dye-sensitized solar cell. Preferably, the material of the transparent substrate is glass.

Furthermore, in the dye-sensitized solar cell of the present invention, the material of the transparent conductive layer can be indium tin oxide (ITO), fluorine-doped tin oxide (FTO), ZnO—Ga₂O₃, ZnO—Al₂O₃, or tin-based oxides.

In addition, in the dye-sensitized solar cell of the present invention, the porous semiconductive layer is made of semiconductor particles. Suitable semiconductor particles may include Si, TiO₂, SnO₂, ZnO, WO₃, Nb₂O₅, TiSrO₃, and the combination thereof. Preferably, the semiconductor particles are made from TiO₂. The average diameter of the semiconductor particles may be 5 to 500 nm. Preferably, the average diameter of the semiconductor particles is 10 to 50 nm. Furthermore, the thickness of the porous semiconductive layer is 5-25 μm.

Besides, the material of the cathode for the dye-sensitized solar cell is not particularly limited, and may include any material with conductivity. Otherwise, the material of the cathode can be an insulating material, as long as there is a conductive layer formed on the surface of the cathode, wherein the surface of the cathode is faced to the photoanode. The material of the cathode can be any material with electrochemical stability. The unlimited examples suitable for the material of the cathode include Pt, Au, C, or the like.

Furthermore, the material used in the electrolyte layer of the dye-sensitized solar cell is not particularly limited, and can be any material, which can transfer electrons and/or holes.

On the other hand, the present invention further provides a dye solution, which comprises: (A) the aforementioned dye compound, wherein the content of the dye compound is 0.01-1 wt %; and (B) an organic solvent, wherein the content of the organic solvent is 99.99-99 wt %, and the organic solvent is selected from the group consisting of acetonitrile, methanol, ethanol, propanol, butanol, dimethyl formamide, and N-methyl-2-pyrrolidinone.

Other objects, advantages, and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the accompanying drawings.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT

The dye compound of the present invention can be synthesised by Schemes 1 to 3.

As shown in Scheme 1, 7-bromo-9H-fluoren-2-ylamine is reacted with 1-iodobutane to form (7-bromo-9H-fluoren-2-yl)-dibutyl amine (11). Then, (7-bromo-9H-fluoren-2-yl)-dibutyl amine (11) is reacted with 5-formyl-2-thiopheneboronic acid by Suzuki coupling reaction to obtain 5-(7-dibutylamino-9H-fluoren-2-yl)-thiophene-2-carbaldehyde (12a). Finally, in acetonitrile, 5-(7-dibutylamino-9H-fluoren-2-yl)-thiophene-2-carbaldehyde (12a) is reacted with cyanoacetic acid by using piperidine as a catalyst, to obtain 2-cyano-3-[5-(7-dibutylamino-9H-fluoren-2-yl)-thiophen-2-yl]-acrylic acid (13a).

As shown in Scheme 2, 7-bromo-9H-fluoren-2-ylamine is reacted with 1-iodobutane to form (7-bromo-9,9-dibutyl-9H-fluoren-2-yl)-dibutylamine (21). Then, (7-bromo-9,9-dibutyl-9H-fluoren-2-yl)-dibutylamine (21) is reacted with 5-formyl-2-thiopheneboronic acid by Suzuki coupling reaction to obtain 5-(9,9-Dibutyl-7-dibutylamino-9H-fluoren-2-yl)-thiophene-2-carbaldehyde (22a). Finally, in acetonitrile, 5-(9,9-Dibutyl-7-dibutylamino-9H-fluoren-2-yl)-thiophene-2-carbaldehyde (22a) is reacted with cyanoacetic acid by using piperidine as a catalyst, to obtain 2-Cyano-3-[5-(9,9-dibutyl-7-dibutylamino-9H-fluoren-2-yl)-thiophen-2-yl]-acrylic acid (23a).

As shown in Scheme 3, 7-bromo-9H-fluoren-2-ylamine is reacted with 1-iodobutane to form 7-bromo- 9,9-dibutyl-9H-fluoren-2-ylamine (31); and 2-Iodo-9H-fluorene is reacted with 1-iodobutane to form 9,9-dibutyl-2-iodo-9H-fluorene (32). Then, 7-bromo-9,9-dibutyl-9H-fluoren-2-ylamine (31) is reacted with 9,9-dibutyl-2-iodo-9H-fluorene (32) by Ullman coupling reaction to obtain (7-bromo-9,9-dibutyl-9H-fluoren-2-yl)-bis-(9,9-dibutyl-9H-fluoren-2-yl)amine (33). Next, (7-bromo-9,9-dibutyl-9H-fluoren-2-yl)-bis-(9,9-dibutyl-9H-fluoren-2-yl)amine (33) is reacted with 5-formyl-2-thiopheneboronic acid by Suzuki coupling reaction to obtain 5-{7-[bis-(9,9-dibutyl-9H-fluoren-2-yl)amino]-9,9-dibutyl-9H-fluoren-2-yl}-thiophene-2-carbaldehyde (34a). Finally, in acetonitrile, 5-{7-[bis-(9,9-dibutyl-9H-fluoren-2-yl)amino]-9,9-dibutyl-9H-fluoren-2-y l}-thiophene-2-carbaldehyde (34a) is reacted with cyanoacetic acid by using piperidine as a catalyst, to obtain 3-(5-{7-[bis-(9,9-dibutyl-9H-fluoren-2-yl)amino]-9,9-dibutyl-9H-fluoren-2-yl}-thiophen-2-yl)-2-cyano-acrylic acid (35a).

The method for manufacturing the dye-sensitized solar cell of the present invention is not particularly limited, and the dye-sensitized solar cell of the present invention can be manufacture by the known methods in the art.

The material of the transparent substrate is not particularly limited, as long as the material of the substrate is a transparent material. Preferably, the material of the transparent substrate is a transparent material with good moisture resistance, solvent resistance and weather resistance. Thus, the dye-sensitized solar cell can resist moisture or gas from outsides by the transparent substrate. The specific examples of the transparent substrate include, but are not limited to, transparent inorganic substrates, such as quartz and glass; transparent plastic substrates, such as poly(ethylene terephthalate) (PET), poly(ethylene 2,6-naphthalate) (PEN), polycarbonate (PC), polyethylene (PE), polypropylene (PP), and polyimide (PI). Additionally, the thickness of the transparent substrate is not particularly limited, and can be modified according to the transmittance and the demands for the properties of the dye-sensitized solar cell. In a specific embodiment, the material of the transparent substrate is a glass substrate.

Furthermore, the material of the transparent conductive layer can be indium tin oxide (ITO), fluorine-doped tin oxide (FTO), ZnO—Ga₂O₃, ZnO—Al₂O₃, or tin-based oxides. In a specific embodiment, fluorine-doped tin oxide is used for the transparent conductive layer.

In addition, the porous semiconductive layer is made of semiconductor particles. Suitable semiconductor particles may include Si, TiO₂, SnO₂, ZnO, WO₃, Nb₂O₅, TiSrO₃, and the combination thereof. First, the semiconductor particles are prepared in a form of paste, and then the paste is coated on the transparent conductive substrate. The coating method used herein can be blade coating, spin coating, spry coating, or wetting coating. Additionally, the coating can be held for one time or many times, in order to obtain a porous semiconductive layer with suitable thickness. The semiconductive layer can be a single layer or multiple layers, wherein each layer of the multiple layers is formed by semiconductor particles with different diameters. For example, the semiconductor particles with diameters of 5 to 50 nm is coated in a thickness of 5 to 20 μm, and then the semiconductor particles with diameters of 200 to 400 nm is coated in a thickness of 3 to 5 μm thereon. After drying the coated substrate under 50-100° C., the coated substrate is sintered under 400-500° C. for 30 min to obtain a multilayer semicondictive layer.

The dye compound can be dissolved in a suitable solvent to prepare a dye solution. Suitable solvents include, but are not limited to, acetonitrile, methanol, ethanol, propanol, butanol, dimethyl formamide, N-methyl-2-pyrrolidinone, and the combination thereof. Herein, the transparent substrate coated with the semiconductive layer is dipped into a dye solution to make the semiconductive layer absorb the dye in the dye solution completely. After the dye absorption is completed, the transparent substrate coated with the semiconductive layer is taken out and dried. Finally, a photoanode for a dye-sensitized solar cell is obtained.

Besides, the material of the cathode for the dye-sensitized solar cell is not particularly limited, and may include any material with conductivity. Otherwise, the material of the cathode can be an insulating material, as long as there is a conductive layer formed on the surface of the cathode, wherein the surface of the cathode is faced to the photoanode. The material of the cathode can be a material with electrochemical stability. The unlimited examples suitable for the material of the cathode include Pt, Au, C, or the like.

Furthermore, the material used in the electrolyte layer of the dye-sensitized solar cell is not particularly limited, and can be any material, which can transfer electrons and/or holes. In addition, the liquid electrolyte can be a solution of acetonitrile containing iodine, a solution of N-methyl-2-pyrrolidinone containing iodine, or a solution of 3-methoxy propionitrile containing iodine. In a specific embodiment, the liquid electrolyte can be a solution of acetonitrile containing iodine.

One specific method for manufacturing the dye-sensitized solar cell of the present invention is presented as follow.

First, a paste containing TiO₂ particles with diameter of 20˜30 nm is coated on a glass substrate covered with fluorine-doped tin oxide (FTO) for one time or several times. Then, the coated glass substrate is sintered under 450° C. for 30 min.

The dye compound is dissolved in a mixture of acetonitrile and t-butanol (1:1 v/v) to formulate a dye solution. Then, the aforementioned glass substrate with porous TiO₂ layer is dipped into the dye solution. After the porous TiO₂ layer absorbs the dye in the dye solution completely, the resulted glass substrate is taken out and dried. Finally, a photoanode is obtained.

A glass substrate covered with fluorine-doped tin oxide is drilled to form an inlet with a diameter of 0.75 mm, wherein the inlet is used for injecting the electrolyte. Then, a solution of H₂PtCl₆ is coated on the glass substrate covered with fluorine-doped tin oxide, and the glass substrate is heated to 400° C. for 15 min to obtain a cathode.

Sequentially, a thermoplastic polymer layer with a thickness of 60 is disposed between the photoanode and the cathode. These two electrodes are pressed under 120 to 140 ° C. to adhere with each other.

Then, an electrolyte is injected, wherein the electrolyte is a solution of acetonitrile containg 0.03 M I₂/0.3 M LiI/0.5 M t-butyl-pyridine. After the inlet is sealed with thermoplastic polymer layer, a dye-sensitized solar cell of the present invention is obtained.

The following examples are intended for the purpose of illustration of the present invention. However, the scope of the present invention should be defined as the claims appended hereto, and the following examples should not be construed as in any way limiting the scope of the present invention. Herein, the molecule of the dye compound is presented in form of free acid. However, the actual form of the dye compound of the present invention may be salt, and more likely, may be alkaline metal salt or quaternary ammonium salt. Without specific explanations, the unit of the parts and percentages used in the examples is calculated by weight, and the temperature is represented by Celsius degrees (° C.). The relation between the parts by weight and the parts by volume is just like the relation between kilogram and liter.

Then, the method for preparing the dye compound of the present invention will be explained with referring to Schemes 1-3.

Example 1 Synthesis of (7-bromo-9H-fluoren-2- yl)-dibutylamine (11)

Under N₂ atmosphere, 0.52 parts of 7-bromo-9H-fluoren-2-ylamine, 1.47 parts of 1-iodobutane, and 1.38 parts of potassium carbonate were added into 15 parts of dry dimethylformamide, followed by stirring and mixing. Then, the reaction mixture was heated to 120° C. and reacted for 24 hours. After the reaction mixture was cooled, poured the water into the reaction mixture for quenching the reaction, and using the diethyl ether to extract the product, and magnesium sulfate was used for dehydration. After removing the solvent, the residual was purified with column chromatography method by using dichloromethane/hexane co-solvent as an eluent, to obtain a compound (11) of the present example. This compound was in a form of a yellowish-brown solid, and the yield of this compound was 85%.

Example 2 Synthesis of 5 -(7-dibutylamino-9H-fluoren-2-yl)-thiophene-2-carbaldehyde (12a)

Under N₂ atmosphere, 0.37 parts of (7-bromo-9H-fluoren-2-yl)-dibutyl amine (11), 0.19 parts of 5-formyl-2- thiopheneboronic acid, 0.41 parts of potassium carbonate, and 0.16 parts of PdCl₂(dppf) were added into 5 parts of toluene and 5 parts of CH₃OH, followed by stirring and mixing. Then, the reaction mixture was heated to 60° C. and reacted for 18 hours. After the reaction mixture was quenched by water, using the diethyl ether to extract the product, and magnesium sulfate was used for dehydration. After removing the solvent, the residual was purified with chromatography method column by using dichloromethane/hexane co-solvent as an eluent, to obtain a compound (12a) of the present example. This compound was in a form of a tangerine solid, and the yield of this compound was 61%.

Example 3 Synthesis of 4-(7-dibutylamino-9H-fluoren-2-yl)-benzaldehyde (12b)

The process for preparing the dye compound of the present example is the same as that described in Example 2, except that 5-formyl-2-thiopheneboronic acid is substituted with 0.18 parts of 4-formylphenylboronic acid, to obtain a compound (12b) of the present example. This compound was in a form of yellow solid, and the yield of this compound was 53%.

Example 4 Synthesis of 2-cyano-3-[5-(7-dibutylamino-9H-fluoren-2-yl)-thiophen-2-yl]-acrylic acid (13a)

Under N₂ atmosphere, 0.18 parts of 5-(7-dibutylamino-9H-fluoren-2-yl)-thiophene-2-carbaldehyde (12a), 0.05 parts of cyanoacetic acid, and 0.017 parts of piperidine were added into acetonitrile, followed by stirring and mixing. Then, the reaction mixture was heated to 90° C. and reacted for 6 hours. After the reaction mixture was cooled to room temperature, the reaction mixture was filtrated to obtain a solid. Then, the solid was washed with water, ether, and acetonitrile sequentially to obtain a dark red solid. Finally, this crude was purified with column chromatography method by using dichloromethane/methanol co-solvent as an eluent, to obtain a compound (13a) of the present example. This compound was in a form of a dark red solid, and the yield of this compound was 73%.

Example 5 Synthesis of 2-cyano-3-[4-(7-dibutylamino-9H-fluoren-2-yl)-phenyl]-acrylic acid (13b)

The process for preparing the dye compound of the present example is the same as that described in Example 4, except that 5-(7-dibutylamino-9H-fluoren-2-yl)-thiophene-2-carbaldehyde(12a) is substituted with 0.18 parts of 4-(7-dibutylamino-9H-fluoren-2-yl)-benzaldehyde (12b), to obtain a compound (13b) of the present example. This compound was in a form of dark red solid, and the yield of this compound was 78%.

Example 6 Synthesis of (7-bromo-9,9-dibutyl-9H-fluoren-2-yl)-dibutylamine (21)

Under N₂ atmosphere, 0.52 parts of 7-bromo-9H-fluoren-2-ylamine, 2.21 parts of 1-iodobutane, 0.67 parts of potassium tert-butoxide, and 0.83 parts of potassium carbonate were added into 10 parts of dry dimethylformamide and 10 parts of 1,4-dioxane, followed by stirring and mixing. Then, the reaction mixture was heated to 95° C. and reacted for 24 hours. After the reaction mixture was cooled, poured the water into the reaction mixture for quenching the reaction, using the diethyl ether to extract the product, and magnesium sulfate was used for dehydration. After removing the solvent, the residual was purified with column chromatography method by using dichloromethane/hexane co-solvent as an eluent, to obtain a compound (21) of the present example. This compound was in a form of a light yellow solid, and the yield of this compound was 83%.

Example 7 Synthesis of 5-(9,9-dibutyl-7-dibutylamino-9H-fluoren-2-yl)-thiophene-2-carbaldehyde (22a)

The process for preparing the dye compound of the present example is the same as that described in Example 2, except that (7-bromo-9H-fluoren-2-yl)-dibutylamine (11) is substituted with 0.49 parts of (7-bromo-9,9-dibutyl-9H-fluoren-2-yl)-dibutylamine (21), to obtain a compound (22a) of the present example. This compound was in a form of a tangerine solid, and the yield of this compound was 52%.

Example 8 Synthesis of 4-(9,9-dibutyl-7-dibutylamino-9H-fluoren-2-yl)-benzaldehyde (22b)

The process for preparing the dye compound of the present example is the same as that described in Example 7, except that 5-formyl-2-thiopheneboronic acid is substituted with 0.18 parts of 4-formylphenylboronic acid, to obtain a compound (22b) of the present example. This compound was in a form of a yellow solid, and the yield of this compound was 61%.

Example 9 Synthesis of 2-cyano-3-[5-(9,9-dibutyl-7-dibutylamino-9H-fluoren-2-yl)-thiophen-2-yl]-acrylic acid (23a)

The process for preparing the dye compound of the present example is the same as that described in Example 4, except that 5-(7-dibutylamino-9H-fluoren-2-yl)-thiophene-2-carbaldehyde (12a) is substituted with 0.23 parts of 5-(9,9-dibutyl-7-dibutylamino-9H-fluoren-2-yl)-thiophene-2-carbaldehyde (22a), to obtain a compound (23a) of the present example. This compound was in a form of a red solid, and the yield of this compound was 86%.

Example 10 Synthesis of 2-cyano-3-[4-(9,9-dibutyl-7-dibutylamino-9H-fluoren-2-yl)-phenyl]-acrylic acid (23b)

The process for preparing the dye compound of the present example is the same as that described in Example 9, except that 5-(9,9-dibutyl-7-dibutylamino-9H-fluoren-2-yl)-thiophene-2-carbaldehyde (22a) is substituted with 0.23 parts of 4-(9,9-dibutyl-7-dibutylamino-9H-fluoren-2-yl)-benzaldehyde (22b), to obtain a compound (23b) of the present example. This compound was in a form of a tangerine solid, and the yield of this compound was 68%.

Example 11 Synthesis of 7-bromo-9,9-dibutyl- 9H-fluoren-2-ylamine (31)

Under N₂ atmosphere, 0.52 parts of 7-bromo-9H-fluoren-2-ylamine, 2.21 parts of 1-iodobutane, and 1.35 parts of potassium tert-butoxide were added into 20 parts of dry tetrahydrofuran, followed by stirring and mixing. Then, the reaction mixture was heated to 50° C. and reacted for 18 hours. After the reaction mixture was cooled, water was used for quenching the reaction, diethyl ether was used for extracting the product, and magnesium sulfate was used for dehydration. After removing the solvent, the residual was purified with column chromatography method by using dichloromethane/hexane co-solvent as an eluent, to obtain a compound (31) of the present example. This compound was in a form of a brown-yellow solid, and the yield of this compound was 79%.

Example 12 Synthesis of 9,9-dibutyl-2-iodo-9H- fluorene (32)

Under N₂ atmosphere, 0,58 parts of 2-iodo-9H- fluorene, 1.10 parts of 1-iodobutane, and 0.67 parts of potassium tert-butoxide were added into 15 parts of dry tetrahydrofuran, followed by stirring and mixing. Then, the reaction mixture was heated to 50° C. and reacted for 12 hours. After the reaction mixture was cooled, poured the water into the reaction mixture for quenching the reaction, using the diethyl ether to extract the product, and magnesium sulfate was used for dehydration. After removing the solvent, the residual was purified with column chromatography method by using hexane as an eluent, to obtain a compound (32) of the present example. This compound was in a form of a light yellow solid, and the yield of this compound was 94%.

Example 13 Synthesis of (7-bromo-9,9-dibutyl-9H-fluoren-2-yl)-bis-(9,9-dibutyl-9H-fluoren-2-yl)amine (33)

Under N₂ atmosphere, 0.37 parts of 7-bromo-9,9-dibutyl-9H-fluoren-2-ylamine (31), 0.89 parts of 9,9-dibutyl-2-iodo-9H-fluorene (32), 0.17 parts of potassium hydroxide, 0.11 parts of 1,10-phenanthroline, and 0.03 parts of cuprous chloride were added into 10 parts of toluene, followed by stirring and mixing. Then, the reaction mixture was heated to 120° C. and reacted under reflux for 24 hours. After the reaction was quenched by water, diethyl ether was used for extracting the product, and magnesium sulfate was used for dehydration. After removing the solvent, the residual was purified with column chromatography method by using dichloromethane/hexane co-solvent as an eluent, to obtain a compound (33) of the present example. This compound was in a form of a tangerine solid, and the yield of this compound was 57%.

Example 14 Synthesis of 5-{7-[bis-(9,9-dibutyl-9H-fluoren-2-yl)amino]-9,9-dibutyl-9H-fluoren-2-yl}-thiophene-2-carbaldehyde (34a)

The process for preparing the dye compound of the present example is the same as that described in Example 2, except that (7-bromo-9H-fluoren-2- yl)-dibutylamine (11) is substituted with 0.92 parts of (7-bromo-9,9-dibutyl-9H-fluoren-2-yl)-bis-(9,9-dibutyl-9H-fluoren-2-yl) amine (33), to obtain a compound (34a) of the present example. This compound was in a form of a tangerine solid, and the yield of this compound was 38%.

Example 15 Synthesis of 4-{7-[bis-(9,9-dibutyl-9H-fluoren-2-yl)-amino]-9,9-dibutyl-9H-fluoren-2-yl}-benzaldehyde (34b)

The process for preparing the dye compound of the present example is the same as that described in Example 14, except that 5-formyl-2-thiopheneboronic acid is substituted with 0.18 parts of 4-formylphenylboronic acid, to obtain a compound (34b) of the present example. This compound was in a form of a yellow solid, and the yield of this compound was 48%.

Example 16 Synthesis of 3 -(5-{7-[Bis-(9 ,9-dibutyl-9H-fluoren-2-yl)amino]-9,9-dibutyl-9H-fluoren-2-yl}-thiophen-2-yl)-2-cyano-acrylic acid (35a)

The process for preparing the dye compound of the present example is the same as that described in Example 4, except that 5 -(7-dibutylamino-9H-fluoren-2-yl)-thiophene-2-carbaldehyde(12a) is substituted with 0.41 parts of 5-{7-[bis-(9,9-dibutyl-9H-fluoren-2-yl) amino]-9,9-dibutyl-9H-fluoren-2-yl}-thiophene-2-carbaldehyde(34a), to obtain a compound (35a) of the present example. This compound was in a form of a tangerine solid, and the yield of this compound was 51%.

Example 17 Synthesis of 3-(4-{7-[Bis-(9,9-dibutyl-9H-fluoren-2-yl)amino]-9,9-dibutyl-9H-fluoren-2-yl}-phenyl)-2-cyano-acrylic acid (35b)

The process for preparing the dye compound of the present example is the same as that described in Example 16, except that 5-{7-[bis-(9,9-dibutyl-9H-fluoren-2-yl)amino]-9,9-dibutyl-9H-fluoren-2-yl}-thiophe ne-2-carbaldehyde (34a) is substituted with 0.42 parts of 4-{7-[bis-(9 ,9-dibutyl-9H-fluoren-2-yl)-amino]-9,9-dibutyl-9H-fluoren-2-yl}-benzal dehyde (34b), to obtain a compound (35b) of the present example. This compound was in a form of a tangerine solid, and the yield of this compound was 65%.

Example 18 Preparation of a Dye-Sensitized Solar Cell

A paste containing TiO₂ particles with diameter of 20˜30 nm was coated on a glass substrate covered with fluorine-doped tin oxide (PTO) for one time or several times, wherein the thickness of the glass substrate was 4 mm and the electric resistance of the glass substrate is 10 Ω/□. Then, the coated glass substrate was sintered under 450° C. for 30 min, and the thickness of the sintered porous TiO₂ layer was 10 to 12 μm.

The dye compound prepared by Example 4 was dissolved in a mixture of acetonitrile and t-butanol (1:1 v/v) to prepare a dye solution containing 0.5 mM dye compound. Then, the aforementioned glass substrate covered with porous TiO₂ layer was dipped into the dye solution to make the dye adhere on the porous TiO₂ layer. After 16 to 24 hours, the resulted glass substrate was taken out and dried, and then a photoanode was obtained.

A glass substrate covered with fluorine-doped tin oxide was drilled to form an inlet with a diameter of 0.75 mm, wherein the inlet was used for injecting the electrolyte. Then, a solution of H₂PtCl₆ (2 mg Pt in 1 ml ethanol) was coated on the glass substrate covered with fluorine-doped tin oxide, and the resulted glass substrate was heated to 400° C. for 15 min to obtain a cathode.

Sequentially, a thermoplastic polymer layer with a thickness of 60 μm was disposed between the photoanode and the cathode. These two electrodes were pressed under 120 to 140 ° C. to adhere with each other.

Then, an electrolyte was injected, wherein the electrolyte was a solution of acetonitrile containg 0.03 M I₂/0.3 M Lit/0.5 M t-butyl-pyridine. After the inlet was sealed with thermoplastic polymer layer, a dye-sensitized solar cell of the present example was obtained.

Example 19 Preparation of a Dye-Sensitized Solar Cell

The process for preparing the dye-sensitized solar cell of the present example is the same as that described in Example 18, except that the dye compound prepared in Example 4 is substituted with the dye compound prepared in Example 5.

Example 20 Preparation of a Dye-Sensitized Solar Cell

The process for preparing the dye-sensitized solar cell of the present example is the same as that described in Example 18, except that the dye compound prepared in Example 4 is substituted with the dye compound prepared in Example 9.

Example 21 Preparation of a Dye-Sensitized Solar Cell

The process for preparing the dye-sensitized solar cell of the present example is the same as that described in Example 18, except that the dye compound prepared in Example 4 is substituted with the dye compound prepared in Example 10.

Example 22 Preparation of a Dye-Sensitized Solar Cell

The process for preparing the dye-sensitized solar cell of the present example is the same as that described in Example 18, except that the dye compound prepared in Example 4 is substituted with the dye compound prepared in Example 16.

Example 23 Preparation of a Dye-Sensitized Solar Cell

The process for preparing the dye-sensitized solar cell of the present example is the same as that described in Example 18, except that the dye compound prepared in Example 4 is substituted with the dye compound prepared in Example 17.

Testing Methods and Results UV-Vis Spectrum

Dimethyl formamide was used as a solvent to prepare dye solutions containing 1.0×10⁻⁵M of the dye compounds prepared in Example 4, Example 5, Example 9, Example 10, Example 16, and Example 17. Then, the UV-Vis spectrum of each dye solution was measured.

Test for the Photoelectric Characteristics

The short circuit current (J_(SC)), open circuit voltage (V_(OC)), filling factor (FF), photoelectric conversion efficiency (η), and incident photon-to-current conversion efficiency (IPCE) of the dye-sensitized solar cells prepared by Examples 18-23 were measured under the illumination of AM 1.5 stimulated light. The testing results are shown in the following Table 1:

TABLE 1 Testing results of the dye and the dye-sensitized solar cell Molar absorption coefficient at the wavelength of the maximum absorption (M⁻¹cm⁻¹)/λ _(max) J_(SC) V_(OC) η Dye (nm) (mA/cm²) (V) FF (%) Example 13a 25200/421 6.28 0.61 0.66 2.54 18 Example 13b 23200/384 8.40 0.60 0.63 3.15 19 Example 23a 66200/427 13.16 0.69 0.64 5.82 20 Example 23b 73100/386 11.00 0.68 0.58 4.68 21 Example 35a 66800/421 10.28 0.69 0.65 4.90 22 Example 35b 35200/380 10.30 0.70 0.63 4.58 23

According to the results shown in Table 1, the dye compounds of the present invention have high molar absorption coefficient. Hence, the dye-sensitized solar cell using the dye compound of the present invention has good photoelectric conversion efficiency.

In conclusion, the present invention is different from the prior arts in several ways, such as in purposes, methods and efficiency, or even in technology and research and design. Although the present invention has been explained in relation to its preferred embodiment, it is to be understood that many other possible modifications and variations can be made without departing from the scope of the invention as hereinafter claimed. Hence, the scope of the present invention should be defined as the claims appended hereto, and the foregoing examples should not be construed as in any way limiting the scope of the present invention. 

1. A dye compound represented by the following formula (I), or a salt thereof:

wherein, R₁, R₂, R₃, and R₄ are each independently H, C₁˜C₁₂ alkyl, Cr⁻C₁₂ alkoxy, ora halogen, and n is 1, 2, or 3; D₁, and D₂ are each independently C₁˜C₁₂ alkyl,

or D₁, D₂, and N bond together to form

wherein R₅, R₅, R₇, R₈, R₁₀, R₁₁, R₁₃, and R₁₄ are each independently H, C1˜C12 alkyl, C₁˜C₁₂ alkoxy, amino, or halogen, and R₉, R₁₂, and R₁₅ are each independently H, or C₁˜C₁₂ alkyl; B is

wherein R₁₆, R₁₇, and R₁₈ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, or halogen, R₂₀, R₂₁, and R₂2 are each independently H, or C₁˜C₁₂ alkyl, and Z is O, S, or Se.
 2. The dye compound as claimed in claim 1, wherein n is
 1. 3. The dye compound as claimed in claim 1, wherein D₁, and D₂ are each independently C₁˜C₁₂ alkyl,

wherein R₅, R₆, R₇, and R₈ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, amino, or halogen, and R₉ is or C₁˜C₁₂ alkyl.
 4. The dye compound as claimed in claim 3, wherein B is

wherein R₁₆ is H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, or halogen, and R₂₂ are each independently H, or C₁˜C₁₂ alkyl, and Z is O, S, or Se.
 5. The dye compound as claimed in claim 4, wherein Z is S, and n is
 1. 6. The dye compound as claimed in claim 5, wherein R₁, R₂, R₃, R₄, R₅, R₆, R₇, R₈, and R₁₆ are each independently H, C₁˜C₁₂ alkyl, or C₁˜C₁₂ alkoxy.
 7. The dye compound as claimed in claim 6, wherein R₁, R₂, R₃, R₄, R₅, R₆, R₇, R₈, and R₁₆ are each independently H, or C₁˜C₁₂ alkyl.
 8. The dye compound as claimed in claim 1, wherein B is

wherein R₁₆ is H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, or halogen, and Z is O, S, or Se.
 9. The dye compound as claimed in claim 8, wherein D₁, and D₂ are each independently C₁˜C₁₂ alkyl, or

wherein R₅, R₆, and R₇ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, amino, or halogen.
 10. The dye compound as claimed in claim 9, wherein Z is S, and n is
 1. 11. The dye compound as claimed in claim 10, wherein R₁, R₂, R₃, R₄, R₅, R₆, R₇, and R₁₆ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy.
 12. The dye compound as claimed in claim 11, wherein R₁, R₂, R₃, R₄, R₆, R₆, R₇, and R₁₆ are each independently H, or C₁˜C₁₂ alkyl.
 13. The dye compound as claimed in claim 12, wherein R₁₆ is H.
 14. The dye compound as claimed in claim 1, wherein the dye compound is a dye compound for a dye-sensitized solar cell.
 15. The dye compound as claimed in claim 1, wherein formula (I) is the following formula (23a), or (35a):


16. The dye compound as claimed in claim 15, wherein the dye compound is a dye compound for a dye-sensitized solar cell.
 17. A dye solution, comprising: (A) a dye compound represented by the following formula (1), or a salt thereof, wherein the content of the dve compound is 0.01-1 wt %:

wherein, R₁, R₂, R₃, and R₄ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂alkoxy, or a halogen, and n is 1, 2, or 3; D₁, and D₂ are each independently C₁˜C₁₂ alkyl,

or D₁, D₂, and N bond together to form

wherein R₅, R₆, R₇, R₈, R₁₀, R₁₁, R₁₃, and R₁₄ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, amino, or halogen, and R₉, R₁₂, and R₁₅ are each independently H, or C₁˜C₁₂ alkyl; B is

wherein R₁₆, R₁₇, and R₁₈ are each independently H, C₁˜C₁₂ alkyl, C₁˜C₁₂ alkoxy, or halogen, R₂₀, R₂₁, and R₂₂ are each independently H, or C₁˜C₁₂ alkyl, and Z is O, S, or Se; and (B) an organic solvent, wherein the content of the organic solvent is 99.99-99 wt %, and the organic solvent is selected from the group consisting of acetonitrile, methanol, ethanol, propanol, butanol, dimethyl formamide, and N-methyl-2-pyrrolidinone. 